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Replacing 5,000′ of Snowmaking Air and Water Pipe on Lower Chilcoot

Our hardworking Mountain Ops crew has had their hands full, literally, of snowmaking pipe. Recently, they’ve begun the process of replacing approximately 5000’ of snowmaking air and water pipe on Lower Chilcoot. This project will improve our overall ability to make snow on the Lower Chilcoot and be a great addition to our early-season snowmaking capabilities.

Welders using the Zap-Lok process
Workers prepping pipe before being loaded into the Zak-Lok machine

To expedite the process, GW Tatro Company, mountain construction specialists, are using their exclusive Zap-Lok process to join together 40’ pieces of 8” (water) and 6” (air) pipe into strings several hundred feet long. These pipe strings will then be pulled up the Lower Chilcoot trail with a log skidder, placed with an excavator, and shallowly buried at all trail crossings. A welder connects the pipe to the existing infrastructure and welds threaded couplings to the pipe to accept air and water hydrants. Once the pipe is installed, the Smuggs snowmaking crew will re-install the tower guns and hydrants.

Zak-Lok machine doing its thing!

In preparation for this project, Smugglers’ snowmaking crew previously removed all the tower guns, air, and water hydrants from the trail. Working with Bob Edwards Excavating and Trent Roy, welder, the old pipe was removed from the hill, pulled to the base area, and cut up by the Mountain Operations team into 20’ sections. The old pipe was loaded into dumpsters and then sent off for recycling.

Pipe being pulled up Lower Chillcoot by an excavator

As much as we’ve been enjoying summer in the heart of Vermont, we’re very excited for cooler temps to arrive and the first snowfall. Big thanks and shout out to our hardworking Mountain Operations team for another job very well done!

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M2 Project

Is it too early to think about the upcoming winter season? Well, here at Smuggs we’re always planning ahead, so to prepare for an amazing winter season, this summer we’re giving our M2 lift’s bull wheel a little love. Like your car needs regularly scheduled tune-ups and maintenance based on mileage and age, so do our lifts. The mechanical components of the bull wheel, such as the planetary gearing or the upper portion of the hub and the brake drum, wear over time from use and needs service. This typically happens every 10-15 years. It involves removing major pieces from the bottom drive of the M2 lift including the gearbox and the bull wheel itself where the planetary is mounted. This is similar to any planetary gear that you would find on many pieces of equipment including our final drives for the snow cats…only a lot bigger!

Below are the detailed steps of how we’re getting the M2 lift ready for ski season.

Pictured: Mountain Operations staff re-tension the lift cable on Madonna II after the lower bull wheel has been serviced for years of further use and enjoyment

The first step is to de-tension the cable on the lift which requires jacking the counterweight up to take pressure off of the cable. Then we have to lower the cable down on the first few towers to give enough slack to remove the cable from the bottom bull wheel.

Pictured: the Madonna II lift cable down on the first few towers to give enough slack to remove the cable from the bottom bull wheel

Next, we cut a hole in the roof of the M2 drive and disassemble the gearbox to remove it so we could access the top of the bull wheel structure.

Pictured: Lift Mechanic Kody Houle’s view of the gearbox disassembled

Once this is done, a service member from Doppelmayr assists with the delicate procedure of lowering the wheel and planetary down to be transported out of the drive area. At this point, the bull wheel which is around 6000 pounds, can be flipped over for access to the planetary. A large excavator and our lull were needed to perform this as the structure is about 12 feet in diameter.

Pictured: the Madonna II bull wheel lowered and being serviced

All of the internals on the planetary are serviced and put back together. The whole process begins in reverse to get the bull wheel and planetary back into place for many more years of operation.

Pictured: Mountain Operations staff completing the entire process in reverse
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It’s Summertime at Smuggs!

June 21st marks the Summer Solstice, the longest day of the year, and the first official day of summer. At Smugglers’ there are plenty of ways to celebrate the spirit of the season! Join us for a Summer Solstice party beginning at 4:00 pm, featuring Cirque De Fuego — Vermont’s premier fire performers, Jeh Kulu Drum Theater drum performances, fireworks, s’mores, and more!

Vermont kids ages 7-17 are invited to experience what the heart of the Green Mountains can offer in the summer! Smuggs Camp allows Vermont kids access to unique and unforgettable summer experiences including Wilderness & Survival Camp, S.T.EM. Camp, High Adventure Camp, and MORE! Sign Up Today

The 35th edition of Explore Smuggs magazine is now LIVE! Explore Smuggs magazine will bring you closer to the adventure & fun of the mountain lifestyle and ensure that you and your entire family will quickly find information in our area. You will find articles that offer you the insider’s scoop on Smugglers’ programs and insight into some of the best-kept secrets of the surrounding area.

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Celebrate Summer at Smuggs

America’s Family Resort shares the summer activity lineup featuring a variety of wellness, adventure, live music, magic, and more!

(Jeffersonville, VT) – It’s almost summer at Smugglers’ Notch Resort. Our award-winning, family-friendly Resort offers activities to fill the days and nights for kids of all ages and make memories to last a lifetime.

A well-thought-out plan can change on a minute-to-minute basis which is the beauty of a Smuggs vacation! Every day there’s a new change of exciting things to do and see. The Resort is known for the best daily events that include large farmer’s markets, country fairs, fireworks displays, and world-renowned Goodtime Charlie and the House Band rocking the night away under the stars on the Village Green every Thursday night. It’s magical to have so many reasons to bring families together in this unique place on earth, for some of the most unique experiences shared by everyone. 

In addition to the numerous pools, games on the green, mountain biking, pickleball, and two world-renowned disc golf courses, there are oodles of activities to enjoy. For more information, click on one of these links for summer 2022 Activities, Events, Daycation Tickets, Package and Rate Details, and Reservations.

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2023 SKI Magazine Resort Survey

The latest SKI Magazine Readers Resort Survey is live and waiting for your vote!
VOTE NOW

Last year we were thrilled to be voted #1 Overall in the Eastern US and Canada! We’re also extremely proud to have been voted #1 for Terrain, Service, Family, and Overall Satisfaction! Smugglers’ also received top 10 rankings among Eastern resorts in the categories of Access, Dining, Lodging, Après, Nightlife, Family, and Local Flavor.

We appreciate all of our skiers and riders who make Smuggs their home, helping us to maintain our independence, and allowing us to continue to offer affordable access to some of the best terrain in the Northeast. We are so grateful for your support.
2022 SKI Magazine Awards awarded to Smuggs
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Thank A Snowmaker!

It’s nice to see natural snow falling again and thumbs up to these folks who keep it snowing regardless! #thankasnowmaker

Our snowmaking efforts continue on Morse Mountain on Sir Henry’s Learning Hill, Lower Morse Liftline, and Howie’s Wanderer. Conditions permitting, we plan to have beginner terrain open soon on Morse!

Sir Henry’s Learning Hill
Snow Guns Firing!
Whale backs starting to form
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Snowmaking Continues!

Current Forecast for Sterling Mountain

Our snowmaking efforts will focus on Morse Mountain as temperatures begin to drop again this evening. We plan to have the Sterling Lift operating from 8:30 am to 4:00 pm with six trails open for tomorrow, Tuesday, 12/17/21.

Please continue to check the Snow Report for all up-to-date trail counts and snowmaking information.

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Heavy Snow Expected!

We anticipate heavy snowfall tonight into tomorrow morning, accompanied by high winds. Assuming the forecast for over a foot of new snow in the higher elevations comes true, uphill access will be available this weekend on Madonna and Morse ONLY. Please stay off Sterling so as not to interfere with ongoing snowmaking and grooming operations. If you go, remember, there is no base under the coming new snow so hazards will be abundant and there is no rescue; abundant caution is advised. No Dogs. Park in Lot #3.

Please continue to check the Snow Report for all uphill travel messages. Thank you, Smugglers!

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Get Ready for Smuggs!

Stacy in for Hugh. Don’t worry, he’ll be back soon.

Snowmaking

The arrival of snow on the mountain has gotten all of us psyched to see skiing & riding arriving soon to the slopes of Smuggs. It is early season and our snowmakers are on point to make snow when temperatures permit. Temperatures moving forward are variable through Thanksgiving, which may make it difficult to have man-made snow opportunities. We are projecting opening on Friday, November 26, weather-dependent.

Please stay informed by checking the Snow Report, signing up for our Snow Report emails, texting SNOW to 855-421-2279 for all on-mountain updates, and of course right here on Hugh’s Views.

Plan ahead and buy your tickets online, in advance & SAVE.

See you on the slopes.